Duplex stainless steel is suitable for all forming processes available for stainless steel. The high proof strength compared to austenitic and ferritics stainless steel can impose some differences in forming behaviour depending on chosen forming technique, such as an increased tendency to springback. This point is particularly relevant to forming of any high strength steel. If the forming process is not already decided, it is certainly possible to choose the most suitable one for duplex grades. Moreover, an excellent interplay between high proof strength, work hardening rate and elongation promote the duplex grades for light weight and cost-efficient applications with complex shapes.
The impact of the high strength varies for different forming techniques. Common for all is that the estimated forming forces will be higher than for the corresponding austenitic and ferritic stainless steel grades. This effect will usually be lower than expected from just the increase in strength since the choice of duplex stainless steel is often associated with down gauging. It is important to consider that duplex stainless steel may also be more demanding for the tool materials and the lubricant. Also in this case attention should be given to the down gauging.
Duplex steels are generally more demanding to machine than conventional austenitic stainless steel such as 4404, due to the higher hardness.
The machinability can be illustrated by a machinability index, as illustrated in below figure. This index, which increases with improved machinability, is based on a combination of test data from several different machining operations. It provides a good description of machinability in relation to 4404. More information can be found in the machining guidelines which are available for each duplex grade.
Duplex steels generally have good weldability and can be welded using most of the welding methods used for austenitic stainless steel:
- Shielded metal arc welding (SMAW)
- Gas tungsten arc welding TIG(GTAW)
- Gas metal arc welding MIG (GMAW)
- Flux-cored arc welding (FCW)
- Plasma arc welding (PAW)
- Submerged arc welding (SAW)
- Laser welding
- Resistance welding
- High frequence welding
Due to the balanced composition, the heat-affected zone obtains a sufficiently high content of austenite to maintain a good resistance to localised corrosion. The individual duplex steels have slightly different welding characteristics. For more detailed information regarding the welding of individual grades, see the Outokumpu Welding Handbook or contact Outokumpu. The following general instructions should be followed:
- The material should be welded without preheating.
- The material should be allowed to cool between passes, preferably to below 150°C.
- To obtain good weld metal properties in as welded condition, filler material shall be used.
- The recommended arc energy should be kept within certain limits to achieve a good balance between ferrite and austenite in the weld. The heat input should be adapted to the steel grade and be adjusted in proportion to the thickness of the material to be welded.
- Post-weld annealing after welding with filler is not necessary
- To ensure optimum pitting resistance when using GTAW and PAW methods, an addition of nitrogen in the shielding/purging gas is recommended