Ultra 254 SMO cold hardens considerably faster than conventional austenitic grades. This, together with the initial high strength, makes it necessary to apply high forming forces. The springback for Ultra 254 SMO is also greater than for conventional austenitic steels. In complicated cold forming operations, intermediate annealing of the material may sometimes be necessary, especially if the workpiece is welded.
The work hardening behavior together with the toughness means that highly alloyed grades are often perceived as problematic from a machining perspective, e.g. operations such as turning, milling, and drilling. This applies to an even greater extent to most highly alloyed steels, especially those that have a high nitrogen content. However, with the right choice of tools, tool settings, and cutting speeds, these materials can be sucessfully machined. Machining guidelines for Ultra 254 SMO can be found here :Machining guidelines Ultra 254 SMO
Ultra 254 SMO is well suited for welding, and the methods used for welding conventional austenitic steels can be used. However, due to its stable austenitic structure, it is somewhat more sensitive to hot cracking in connection with welding, and generally welding should be performed using a low heat input. On delivery, sheet, plate, and other processed products have a homogeneous austenitic structure with an even distribution of alloying elements in the material. Solidification after partial remelting, e.g. by welding, causes redistribution of elements such as molybdenum, chromium, and nickel. These variations, segregation, remain in the cast structure of the weld and can impair the material’s corrosion resistance in certain environments.
More detailed information concerning welding procedures can be obtained from the Outokumpu Welding Handbook,
available from our sales offices.